{"id":699,"date":"2019-05-12T11:31:25","date_gmt":"2019-05-12T18:31:25","guid":{"rendered":"http:\/\/www.h2ak.com\/?p=699"},"modified":"2019-05-12T14:49:40","modified_gmt":"2019-05-12T21:49:40","slug":"straitening-my-bent-tiller-and-making-the-rub-rail","status":"publish","type":"post","link":"http:\/\/teammonkeyfist.com\/?p=699","title":{"rendered":"Straightening my bent tiller, and making the rub rail"},"content":{"rendered":"<p>A few weeks back I had started on my tiller\/rudder combination, and after sanding and cleaning up the tiller I had chosen to use, I realized it was bent.<\/p>\n<p><a href=\"http:\/\/www.h2ak.com\/wp-content\/uploads\/2019\/04\/IMG_20190417_192205592.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-large wp-image-687\" src=\"http:\/\/www.h2ak.com\/wp-content\/uploads\/2019\/04\/IMG_20190417_192205592-768x1024.jpg\" alt=\"\" width=\"640\" height=\"853\" srcset=\"http:\/\/www.teammonkeyfist.com\/wp-content\/uploads\/2019\/04\/IMG_20190417_192205592-768x1024.jpg 768w, http:\/\/www.teammonkeyfist.com\/wp-content\/uploads\/2019\/04\/IMG_20190417_192205592-113x150.jpg 113w, http:\/\/www.teammonkeyfist.com\/wp-content\/uploads\/2019\/04\/IMG_20190417_192205592-225x300.jpg 225w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a><\/p>\n<p>I immediately thought that just putting it in a steam box would straighten it up, as it looked like this was storage damage adn that it originally had been straight.<\/p>\n<p>However, I didn&#8217;t really have any way to do this; the workshop I am in has no water except for a rain barrel, and there wasn&#8217;t really a good way to boil the water. I&#8217;m living on a sailboat, and it wasn&#8217;t really possible to do it on the boat either.<\/p>\n<p>So, I tried and succeeded to straighten it cold. Here&#8217;s how i did it.<\/p>\n<p>First, I soaked an old towel in the rain bucket, then wrapped it in plastic to keep evaporation down. Then , clamped it to a workbench, bending it slightly past straight.<\/p>\n<p><a href=\"http:\/\/www.h2ak.com\/wp-content\/uploads\/2019\/05\/IMG_20190509_145826469.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-large wp-image-700\" src=\"http:\/\/www.h2ak.com\/wp-content\/uploads\/2019\/05\/IMG_20190509_145826469-1024x768.jpg\" alt=\"\" width=\"640\" height=\"480\" srcset=\"http:\/\/www.teammonkeyfist.com\/wp-content\/uploads\/2019\/05\/IMG_20190509_145826469-1024x768.jpg 1024w, http:\/\/www.teammonkeyfist.com\/wp-content\/uploads\/2019\/05\/IMG_20190509_145826469-150x113.jpg 150w, http:\/\/www.teammonkeyfist.com\/wp-content\/uploads\/2019\/05\/IMG_20190509_145826469-300x225.jpg 300w, http:\/\/www.teammonkeyfist.com\/wp-content\/uploads\/2019\/05\/IMG_20190509_145826469-768x576.jpg 768w, http:\/\/www.teammonkeyfist.com\/wp-content\/uploads\/2019\/05\/IMG_20190509_145826469.jpg 1600w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a><\/p>\n<p>I then let it sit for 3-4 days like this. Here&#8217;s a shot of how it turned out:<\/p>\n<p><a href=\"http:\/\/www.h2ak.com\/wp-content\/uploads\/2019\/05\/IMG_20190511_113840973.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-large wp-image-701\" src=\"http:\/\/www.h2ak.com\/wp-content\/uploads\/2019\/05\/IMG_20190511_113840973-768x1024.jpg\" alt=\"\" width=\"640\" height=\"853\" srcset=\"http:\/\/www.teammonkeyfist.com\/wp-content\/uploads\/2019\/05\/IMG_20190511_113840973-768x1024.jpg 768w, http:\/\/www.teammonkeyfist.com\/wp-content\/uploads\/2019\/05\/IMG_20190511_113840973-113x150.jpg 113w, http:\/\/www.teammonkeyfist.com\/wp-content\/uploads\/2019\/05\/IMG_20190511_113840973-225x300.jpg 225w, http:\/\/www.teammonkeyfist.com\/wp-content\/uploads\/2019\/05\/IMG_20190511_113840973.jpg 1200w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a><\/p>\n<p>Still not totally perfect, and. i may try and tweak it a little more, but much, much better, and well within what I would consider a more useable set of tolerances.<\/p>\n<p>I also finished making the rub rails.<\/p>\n<p>I went with Ipe for the rubrail. it&#8217;s very hard, durable, and everythign you&#8217;d want in a rub rail material. I bought a 20&#8242; piece of deck lumber 3\/4 inch thick and like 5&#8243; wide from the local <a href=\"https:\/\/www.dunnlumber.com\">Dunn Lumber<\/a>. at $3 a foot, it was pretty reasonable in cost. I had set up a table saw and cut a 1\/2&#8243; thick piece from each side of the board, so I could retain the rounded edges that had been milled into the board. Ipe is also known as ironwood; it&#8217;s murder on tools and not having to break these edges was a boon.<\/p>\n<p>The plan for the rub rail was to cut it to 19&#8242; 2&#8243;; this is long enough to cover all but the front 6&#8243; of the bow, and have a screw 1&#8243; in from each edge and evenly spaced every foot.<\/p>\n<p>I cut a 45 degree snipe on the back and forward edges, and marked 1&#8243; from the end, then every foot down the leingth of that.<\/p>\n<p>I used two A-frame ladders as a jig, and clamped a small piece of offcut Ipe to the drill press as a fence, so i would consistently drill the center.<\/p>\n<p><a href=\"http:\/\/www.h2ak.com\/wp-content\/uploads\/2019\/05\/IMG_20190511_140751408.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-large wp-image-702\" src=\"http:\/\/www.h2ak.com\/wp-content\/uploads\/2019\/05\/IMG_20190511_140751408-1024x768.jpg\" alt=\"\" width=\"640\" height=\"480\" srcset=\"http:\/\/www.teammonkeyfist.com\/wp-content\/uploads\/2019\/05\/IMG_20190511_140751408-1024x768.jpg 1024w, http:\/\/www.teammonkeyfist.com\/wp-content\/uploads\/2019\/05\/IMG_20190511_140751408-150x113.jpg 150w, http:\/\/www.teammonkeyfist.com\/wp-content\/uploads\/2019\/05\/IMG_20190511_140751408-300x225.jpg 300w, http:\/\/www.teammonkeyfist.com\/wp-content\/uploads\/2019\/05\/IMG_20190511_140751408-768x576.jpg 768w, http:\/\/www.teammonkeyfist.com\/wp-content\/uploads\/2019\/05\/IMG_20190511_140751408.jpg 1600w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a><\/p>\n<p>I had to perform three operations on each hole; drilling the initial hole, slightly countersink the back for sealant, and the n countersink the front for the teak bungs I plan to insert.<\/p>\n<p>Ipe is a very had wood; so dense it is heavier than water and doesn&#8217;t float. IT also likes to split without warning. So rather than use a tapered drill bit like i normally would with wood screws, I went 1\/64&#8243; oversize for the screws i planned to use to 3\/16. I drilled the holes with a straight bit, then attached the countersink from one of my tapered drill bits.<\/p>\n<p>Here&#8217;s the shot of the setup, drilling the bung counterbores.<\/p>\n<p><a href=\"http:\/\/www.h2ak.com\/wp-content\/uploads\/2019\/05\/IMG_20190511_140811887.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-large wp-image-703\" src=\"http:\/\/www.h2ak.com\/wp-content\/uploads\/2019\/05\/IMG_20190511_140811887-1024x768.jpg\" alt=\"\" width=\"640\" height=\"480\" srcset=\"http:\/\/www.teammonkeyfist.com\/wp-content\/uploads\/2019\/05\/IMG_20190511_140811887-1024x768.jpg 1024w, http:\/\/www.teammonkeyfist.com\/wp-content\/uploads\/2019\/05\/IMG_20190511_140811887-150x113.jpg 150w, http:\/\/www.teammonkeyfist.com\/wp-content\/uploads\/2019\/05\/IMG_20190511_140811887-300x225.jpg 300w, http:\/\/www.teammonkeyfist.com\/wp-content\/uploads\/2019\/05\/IMG_20190511_140811887-768x576.jpg 768w, http:\/\/www.teammonkeyfist.com\/wp-content\/uploads\/2019\/05\/IMG_20190511_140811887.jpg 1600w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a><\/p>\n<p>Once I get the hull painted, these will get held into place and I will drill the hull with a standard tapered bit and install the bronze screws and teak bungs. I plan to finish the rub rail in either Simco or Teak Wonder. these are just a sealant, not a varnish so they should keep the rail looking good while not showign damage from bumps and scratches.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>A few weeks back I had started on my tiller\/rudder combination, and after sanding and cleaning up the tiller I had chosen to use, I realized it was bent. I immediately thought that just putting it in a steam box would straighten it up, as it looked like this was storage damage adn that it <a class=\"read-more\" href=\"http:\/\/teammonkeyfist.com\/?p=699\">Read More&#8230;<\/a><\/p>\n","protected":false},"author":1,"featured_media":687,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[10],"tags":[],"class_list":["post-699","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-repairs"],"_links":{"self":[{"href":"http:\/\/teammonkeyfist.com\/index.php?rest_route=\/wp\/v2\/posts\/699","targetHints":{"allow":["GET"]}}],"collection":[{"href":"http:\/\/teammonkeyfist.com\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"http:\/\/teammonkeyfist.com\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"http:\/\/teammonkeyfist.com\/index.php?rest_route=\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"http:\/\/teammonkeyfist.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=699"}],"version-history":[{"count":2,"href":"http:\/\/teammonkeyfist.com\/index.php?rest_route=\/wp\/v2\/posts\/699\/revisions"}],"predecessor-version":[{"id":706,"href":"http:\/\/teammonkeyfist.com\/index.php?rest_route=\/wp\/v2\/posts\/699\/revisions\/706"}],"wp:featuredmedia":[{"embeddable":true,"href":"http:\/\/teammonkeyfist.com\/index.php?rest_route=\/wp\/v2\/media\/687"}],"wp:attachment":[{"href":"http:\/\/teammonkeyfist.com\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=699"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"http:\/\/teammonkeyfist.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=699"},{"taxonomy":"post_tag","embeddable":true,"href":"http:\/\/teammonkeyfist.com\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=699"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}